Kishna Fibre-Plast & Fabrication

Product Description

About Product:

Kishna Fibre-Plast & Fabrication Anodizing Tanks are made using a proprietary tank fabrication method that assures seamless structural integrity and full strength at bend sites. Anodizing tanks can be supplied with temperature controls and alarms,custom polypropylene or copolymer polypropylene hoods, ducting, and fume scrubbers.Our manufacturing technology allows these tanks to be manufactured in significantly larger sizes because thermal expansion is less of a factor. As a result, where multiple tanks would have been necessary, one anodizing tank can be used, at far less cost. Significant floor space savings can also be realized.We provide the tanks for better cleaning process. Our powder coating tanks are made up of Virgin Poly Propylene material.
 We also provide mild steel reinforcement structure for more strength of tank.

Features:

Body Material available in PP, PPH , High Temperture Polypropylene,  HDPE.
Storage Capacity available in 500 to 25000 litre.
Note:Capacity and size available as per the requirement.
Price vary on the specification of the product.

User Industries : 

1. Surface Treatment
2. Galvanizing
3. Pickling
4. Powder Coating
5. Acid & Chemical Manufacture
6. Anodizing
7. Phosphating
8. Electroplating
9. Textile
10. Paper Manufacture

We are a leading Manufacturer of Polypropylene Tank,Pickling Tanks,Electroplating Tank, Powder Coating Tank, Anodizing Tank, , Phosphating Tank and Pretreatment Tank from Ahmedabad, India.

Note: Prices are customized and depends upon customer requirement.

At Kishna Fiber Plast & Fabrication, we manufacture specialized Aluminium Anodizing Polypropylene (PP) Tanks designed to meet the rigorous demands of the anodizing process. Anodizing is an electrochemical treatment that enhances the surface properties of aluminum, providing increased corrosion resistance, wear protection, and aesthetic appeal. Our PP tanks are built to withstand the acidic solutions and electrical currents used in anodizing, ensuring efficient and long-lasting performance.

 Key Features:

1. High Chemical Resistance:
2. Customizable Design:
3. Durable, Leak-Proof Construction.
4. Temperature and Electrical Resistance:
5. Low Maintenance and Easy to Clean:

Anodizing is an electrochemical process that enhances the surface of aluminum, creating a durable and corrosion-resistant oxide layer that can also be dyed to produce various colors. The process involves several stages and typically takes place in specially designed Polypropylene (PP) tanks that are resistant to the acids and chemicals used in the procedure.

Here’s a step-by-step overview of the aluminum anodizing process:

1. Cleaning/Pre-Treatment
Before anodizing, the aluminum part must be thoroughly cleaned to remove oils, dirt, or surface contaminants that could affect the quality of the anodized layer.
These steps are typically performed in separate cleaning PP tanks before the part moves on to the anodizing bath

2. Etching
To ensure a uniform finish and remove any surface imperfections, the aluminum part may be etched in a caustic soda (sodium hydroxide) solution. This creates a matte finish and enhances the anodizing process by providing a consistent surface.

Etching Tank: Made of polypropylene to handle the highly alkaline solution.

3. Desmutting (Optional)
After etching, a desmutting step may be required to remove any oxides or residues left on the surface. This is particularly important when anodizing aluminum alloys that contain elements like copper, which form smut during the etching process. A nitric acid solution is commonly used for desmutting.

- Desmutting Tank: Also made of polypropylene to resist the nitric acid used in this process.

 4. Anodizing
This is the core stage of the process, where the aluminum part is immersed in an anodizing PP tank containing an electrolytic solution (typically sulfuric acid). The part is connected to the positive terminal of a DC power supply, making it the anode, while a cathode is connected to the negative terminal.
- Electrochemical Reaction
- Time and Current.

5. Coloring (Optional)
- Dyeing Tank: Polypropylene tanks are used for dyeing to prevent chemical reactions with the dyes and to ensure durability and stability in the process.

6. Sealing
After anodizing (and coloring if applicable), the pores in the oxide layer are sealed to prevent further reactions with the environment.

7. Rinsing and Drying
After sealing, the aluminum part is rinsed to remove any residual chemicals and dried. At this point, the anodizing process is complete, and the part is ready for use or further processing.

Applications:

- Aluminium Anodizing Process:

Our PP tanks are specifically designed for the anodizing of aluminum components, enhancing corrosion resistance, durability, and providing a decorative finish.

- Surface Treatment

Our Aluminium Anodizing PP Tanks provide a reliable, efficient, and durable solution for anodizing processes, ensuring high-quality surface treatment and long-term operational savings.

Would you like to add any specific details or customization options for this product description?

Note: Prices are customized and depends upon customer requirement.

At Kishna Fiber Plast & Fabrication, we manufacture specialized Aluminium Anodizing Polypropylene (PP) Tanks designed to meet the rigorous demands of the anodizing process. Anodizing is an electrochemical treatment that enhances the surface properties of aluminum, providing increased corrosion resistance, wear protection, and aesthetic appeal. Our PP tanks are built to withstand the acidic solutions and electrical currents used in anodizing, ensuring efficient and long-lasting performance.

 Key Features:

1. High Chemical Resistance:
2. Customizable Design:
3. Durable, Leak-Proof Construction.
4. Temperature and Electrical Resistance:
5. Low Maintenance and Easy to Clean:

Anodizing is an electrochemical process that enhances the surface of aluminum, creating a durable and corrosion-resistant oxide layer that can also be dyed to produce various colors. The process involves several stages and typically takes place in specially designed Polypropylene (PP) tanks that are resistant to the acids and chemicals used in the procedure.

Here’s a step-by-step overview of the aluminum anodizing process:

1. Cleaning/Pre-Treatment
Before anodizing, the aluminum part must be thoroughly cleaned to remove oils, dirt, or surface contaminants that could affect the quality of the anodized layer.
These steps are typically performed in separate cleaning PP tanks before the part moves on to the anodizing bath

2. Etching
To ensure a uniform finish and remove any surface imperfections, the aluminum part may be etched in a caustic soda (sodium hydroxide) solution. This creates a matte finish and enhances the anodizing process by providing a consistent surface.

Etching Tank: Made of polypropylene to handle the highly alkaline solution.

3. Desmutting (Optional)
After etching, a desmutting step may be required to remove any oxides or residues left on the surface. This is particularly important when anodizing aluminum alloys that contain elements like copper, which form smut during the etching process. A nitric acid solution is commonly used for desmutting.

 4. Anodizing

This is the core stage of the process, where the aluminum part is immersed in an anodizing PP tank containing an electrolytic solution (typically sulfuric acid). The part is connected to the positive terminal of a DC power supply, making it the anode, while a cathode is connected to the negative terminal.
- Electrochemical Reaction
- Time and Current.

5. Coloring (Optional)
- Dyeing Tank: Polypropylene tanks are used for dyeing to prevent chemical reactions with the dyes and to ensure durability and stability in the process.

6. Sealing
After anodizing (and coloring if applicable), the pores in the oxide layer are sealed to prevent further reactions with the environment.

7. Rinsing and Drying
After sealing, the aluminum part is rinsed to remove any residual chemicals and dried. At this point, the anodizing process is complete, and the part is ready for use or further processing.

Applications:

- Aluminium Anodizing Process:

Our PP tanks are specifically designed for the anodizing of aluminum components, enhancing corrosion resistance, durability, and providing a decorative finish.

- Surface Treatment

Our Aluminium Anodizing PP Tanks provide a reliable, efficient, and durable solution for anodizing processes, ensuring high-quality surface treatment and long-term operational savings.

Would you like to add any specific details or customization options for this product description?

Note: Prices are customized and depends upon customer requirement.

1. Complete 7-Step Surface Treatment Solution:

The 7 Tank Process consists of sequential steps that include decreasing, derusting, surface conditioning, phosphating, and more, providing thorough surface preparation for optimal adhesion of paint or coating. Each tank is designed for a specific chemical treatment, ensuring precise processing.

2. Chemical and Corrosion Resistance: 

Our PP tanks are ideal for handling the harsh chemicals involved in each stage of the 7 Tank Process, offering excellent resistance to acids, alkalis, and other corrosive substances. This guarantees long-lasting durability and safety in your operations.

3. Customization Tank Sizes and Configurations: 

We provide customized tanks tailored to the exact size, shape, and capacity required for your specific application. Whether cylindrical, rectangular, or a unique configuration, our tanks can be designed to fit your production line seamlessly.

4. Leak-Proof and Robust Construction: 

The tanks are fabricated using advanced welding techniques like butt welding and extrusion welding, ensuring leak-proof performance and structural stability. This ensures efficient operation and minimizes downtime due to equipment failure.

5. Integrated Heating Systems: 

Many steps of the 7 Tank Process require heating solutions. Our tanks can be equipped with integrated heating elements or external heating options to maintain the required temperatures for chemical reactions.

6. Low Maintenance and Easy Cleaning: 

The smooth surface of our polypropylene tanks reduces chemical buildup, making them easy to clean and maintain, thus improving the operational efficiency of your surface treatment process.

7. Reinforcement for Heavy-Duty Use: 

Depending on the chemicals used and the volume of work, our tanks can be reinforced with steel frameworks or additional support to handle large volumes and harsh operating conditions.

8. Fittings and Accessories: 

Each tank is equipped with necessary fittings such as inlets, outlets, drain valves, and overflow systems, customized according to the specific steps of the process. Additional accessories like lids, temperature control systems, and agitation mechanisms are also available.

 

Applications of the 7 Tank Process:

 

-Metal Surface Treatment: 

Ideal for cleaning, derusting, and preparing metal surfaces before applying coatings such as paint, powder coating, or electroplating.

- Pre-Treatment in Painting and Coating Lines:   

Used in industries like automotive, aerospace, and construction, where thorough surface preparation is crucial for durable coating adhesion.

 

Stages of the 7 Tank Process:

 

1. Degreasing Tank: Removes oils, grease, and other contaminants from the metal surface.

2. Water Rinse Tank 1: First rinse to remove chemical residues.

3. Pickling (Derusting) Tank: Removes rust, scale, and oxidation from metal surfaces.

4. Water Rinse Tank 2: Second rinse to clean off acid residues from the derusting stage.

5. Phosphating Tank: Applies a phosphate layer to improve paint adhesion and corrosion resistance.

6. Water Rinse Tank 3: Third rinse to remove excess phosphate solution.

7. Passivation Tank: Protects the metal surface from corrosion and enhances the quality of the final coating.

 

Would you like to add any specific details or customization options for this product description?

Note: Prices are customized and depends upon customer requirement.

1. Complete 7-Step Surface Treatment Solution:

The 7 Tank Process consists of sequential steps that include decreasing, derusting, surface conditioning, phosphating, and more, providing thorough surface preparation for optimal adhesion of paint or coating. Each tank is designed for a specific chemical treatment, ensuring precise processing.

2. Chemical and Corrosion Resistance: 

Our PP tanks are ideal for handling the harsh chemicals involved in each stage of the 7 Tank Process, offering excellent resistance to acids, alkalis, and other corrosive substances. This guarantees long-lasting durability and safety in your operations.

3. Customization Tank Sizes and Configurations: 

We provide customized tanks tailored to the exact size, shape, and capacity required for your specific application. Whether cylindrical, rectangular, or a unique configuration, our tanks can be designed to fit your production line seamlessly.

4. Leak-Proof and Robust Construction: 

The tanks are fabricated using advanced welding techniques like butt welding and extrusion welding, ensuring leak-proof performance and structural stability. This ensures efficient operation and minimizes downtime due to equipment failure.

5. Integrated Heating Systems: 

Many steps of the 7 Tank Process require heating solutions. Our tanks can be equipped with integrated heating elements or external heating options to maintain the required temperatures for chemical reactions.

6. Low Maintenance and Easy Cleaning: 

The smooth surface of our polypropylene tanks reduces chemical buildup, making them easy to clean and maintain, thus improving the operational efficiency of your surface treatment process.

7. Reinforcement for Heavy-Duty Use: 

Depending on the chemicals used and the volume of work, our tanks can be reinforced with steel frameworks or additional support to handle large volumes and harsh operating conditions.

8. Fittings and Accessories: 

Each tank is equipped with necessary fittings such as inlets, outlets, drain valves, and overflow systems, customized according to the specific steps of the process. Additional accessories like lids, temperature control systems, and agitation mechanisms are also available.

 

Applications of the 7 Tank Process:

 

-Metal Surface Treatment: 

Ideal for cleaning, derusting, and preparing metal surfaces before applying coatings such as paint, powder coating, or electroplating.

- Pre-Treatment in Painting and Coating Lines:  

Used in industries like automotive, aerospace, and construction, where thorough surface preparation is crucial for durable coating adhesion.

 

Stages of the 7 Tank Process:

1. Degreasing Tank: Removes oils, grease, and other contaminants from the metal surface.

2. Water Rinse Tank 1: First rinse to remove chemical residues.

3. Pickling (Derusting) Tank: Removes rust, scale, and oxidation from metal surfaces.

4. Water Rinse Tank 2: Second rinse to clean off acid residues from the derusting stage.

5. Phosphating Tank: Applies a phosphate layer to improve paint adhesion and corrosion resistance.

6. Water Rinse Tank 3: Third rinse to remove excess phosphate solution.

7. Passivation Tank: Protects the metal surface from corrosion and enhances the quality of the final coating.

 

Would you like to add any specific details or customization options for this product description?

Note: Prices are customized and depends upon customer requirement.